Author: MTW

The die coat plays an important role in aluminium die casting and it is one of the primary constituents of the die casting process. Die coat constituents are mainly silicon(synthesise), polymers, waxes, graphite, oils, vegetable oils, anti-solder additives to enhance properties, chemicals for preservation(biocide),emulsifiers, surfactants, etc. The ratio of these constituents varies from makers to makers in their various products. The above constituents amount 20 to 30% and the rest is liquefier only. The role of die coat The role of die coat is to release of the casting form permanent mould made of die steel. Primarily die coat is…

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NCSIMUL, based on know-how in the field of machining and mastery of the digital process, is a business solution that comprehensively addresses the needs of all professionals involved in the cutting tool management process. With NCSIMUL TOOL MANAGEMENT SYSTEM and NCSIMUL INTERFACE we can optimize preparation efficiency and making our machine-tools more productive. Global management of the tool flow: elements, assemblies, test and inspection systems, 3D CAM models, inventory, supplier data, documents and cutting parameters… Single Depository for nominal and physical tools built into the global production process. Analysis and rewrite function for the ISO program before loading on to…

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Watch how quickly CNC Toolpaths can be automatically generated for modifications done in CAD model using EDGECAM. It is very easy to create the Optimized, Error-free and Collision-free Toolpaths in EDGECAM for various CNC applications. EDGECAM is an Intelligent, Feature-based machining software which automatically detects the change in CAD model from its DESIGNER & accordingly updates the toolpaths. You can visualize the Toolpath Simulation as well as accurate cycle time in EDEGCAM for updated CAD model.

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Watch how quickly CNC Toolpaths can be automatically generated for modifications done in CAD model using EDGECAM. It is very easy to create the Optimized, Error-free and Collision-free Toolpaths in EDGECAM for various CNC applications. EDGECAM is an Intelligent, Feature-based machining software which automatically detects the change in CAD model from its DESIGNER & accordingly updates the toolpaths. You can visualize the Toolpath Simulation as well as accurate cycle time in EDEGCAM for updated CAD model.

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In the entertainment industry, a good stage production often depends on what happens behind the scenes. Sometimes the components that make up the rigging systems are the real stars of  the show. For example, a Rollon customer is building an assembly to raise and lower a flying cage above an amphitheater stage at a theme park. The cageweighs 13,000 pounds and will be driven by a cable and guide system. Most of the weight will be concentrated on the front portion of the cage. Another challenge: the cables can onlyprovidevertical lift; theycannot support a swing load if the cage moves…

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Hello every one, I am writing this article as some of the people ask to me that say something and write something on new technology in Die Casting. As we all know since 1838 when die casting process start developing from printing press to till 2020 we had developed so much technology but problem is that only 4 to 5 out of 100 people know to use these technology. Now we are still suffering we have all technology all new latest HPDC machine which have all controls like Plunger speed controls, Intensification controls, Plunger movement controls, Die closing speed controls,…

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Enerfab embraces new technologies and improves its fabrication capabilities by acquiring innovative metal forming machines Customer: Enerfab, USA Industry: Fabrication Problem:  Enerfab needed to enhance its steel forming process, both in terms of production rate and sizes. Challenge:  investing in new equipment capable of forming bigger sizes, with different steel grades for vessels and heat exchangers. Solution Provided: Roundo engineers designed not only a machine with the same external dimensions of the previous one but also built a stronger, faster and easier to use section roll. Outcome:  The newly procured Roundo machine is powerful and fast, and the quality of…

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Laser cutting is one of the most versatile tools in manufacturing, creating high-quality precision designs in materials from paper to steel and everything in between. If you can design it on a computer, you can create it with a laser cutter, even if you are not a skilled craftsperson when it comes to making things by hand. Adopting laser cutting technology can improve nearly any product. Here are some quick and easy instructions to follow to make laser cutting projects as efficient as possible. Overcome the Disadvantages of Laser Cutting While laser cutting is an incredibly versatile tool, it does…

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While the entire manufacturing industry is poised to grow and establish a global footprint, it provides an opportunity for Indian machine tool industry to grow alongside, say the authors. Recent global events have shown that manufacturing excellence and growth will take India to the next level of economic prosperity.There is unanimity among Industry leaders and policy makers that the transformation of Indian manufacturing is the need of the hour. In its report “Reshoring and China diversification indices”, AT Kearney tracked the “rebalancing” of US manufacturing imports away from China.It says that the future threats will force companies to reorganize global…

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Kennametal introduces the eBore™ Fine Boring System Digital-ready boring tools enable precision adjustment as easy as 1, 2, 3. Kennametal has introduced a new line of digital-ready fine boring tools that make precision adjustment easy, enabling more productive, predictable, and accurate boring. The eBore Fine Boring System consists of cutting units to cover a diameter range from 6 to 1020mm (0.236» to 40.157») and an optional digital display that makes precision adjustments as simple as turning a screw—and costly mistakes a thing of the past. »For many workpieces, the boring operation is often the final step, and a simple mistake…

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The corona pandemic continues to impact the overall economic situation and is causing a strong decline in the global demand for machine tools. Also DMG MORI has not been able to avoid its consequences: order intake, sales revenues and earnings in the first six months of 2020 were significantly below the high figures of the previous year. Order intake reached € 784.0 million (previous year: € 1,412.3 million). Sales revenues were € 838.0 million (previous year: € 1,276.4 million). Despite the difficult market and economic conditions, the results of operations were positive: EBIT amounted to € 33.2 million (previous year:…

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Sachin Pimpalnerkar, global segment manager at Sandvik explains how Sandvik Machining Solutions has optimised two crucial toolmaking technologies to achieve both. The main driver of business sustainability goals is to make an impact on the wider world. Another benefit that is often overlooked is the economic value of implementing sustainable actions. Can businesses save money, while helping to protect the planet? Here, Sachin Pimpalnerkar, global segment manager for renewable energy at global engineering group, Sandvik, explains how Sandvik Machining Solutions (SMS) has optimised two crucial toolmaking technologies to achieve just that. Almost everything made of metal is machined with an…

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Kennametal introduces KCS10B for Superalloy Applications Kennametal has introduced its newest and most advanced turning grade, KCS10B, for nickel, cobalt and iron-based superalloys used in aerospace and other high temperature applications. KCS10B, which features a revolutionary coating applied to an ultra-fine grain carbide substrate for superior layer adhesion, delivers up to 50% greater tool life, more predictable processes, and improved productivity when working with difficult to machine superalloys. KCS10B overcomes the most common challenges encountered in turning superalloys – cratering and depth-of-cut notching – two wear modes that often lead to unexpected and even catastrophic tool failure. KCS10B is available…

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